Thu 21 Feb '08

Snap Shot – The Cutting Process….

Our soap is made from raw ingredients, poured into molds, cut, cured and packaged.

Below is a peek on our cutting process.

Soap in molds

Raw soap is poured into the above molds. Each mold holds approximately 7 lbs. of soap and measures 8″x9″x4″ tall. Each mold has a silicone liner which makes removal easy. Once the soap is poured it is left for 24 hrs. before unmolding. We prefer these smaller molds as it makes lifting, moving and unmolding easier!

raw soap slabs

A selection of soap slabs that have just been removed from the slab molds.

soap slab in log cutter    soap slab in cutter2

soap slab in cutter3

The soap slabs are then run through a log cutter which in turn creates 3 soap logs that measure 9″ long x 3″ wide x 3″ tall.

soap logs bulk

Soap logs made from the soap slabs. Each slab is cut into three logs.

soap bar cutter

Each soap log is then cut into bars using the bar cutter above. Each soap log is cut into 8 soap bars measuring 3″x3″x1″ thick.

soapbars cut

The cut soap bars are then shelved and cured for 3-4 weeks. Once the soap is cured it is trimmed and packaged.

Our soap can be purchased in the following sizes: Soap Slab, Soap Log, Soap Bar

Because we normally cut our soap into bars we do not stock the soap slabs or logs. These are pre-order, pre-pay items and will be shipped once the 3-4 week curing process is done.

Rebecca

Country Meadow Ltd.

Eco-Friendly Spa Products

Gentle on your body…

Gentle on the earth…

New Logo

www.countrymeadowltd.com

 

 

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Custom Gift Baskets……Valentine’s Day 2008

Even though we do not offer gift baskets as a regular item we DO create custom baskets per your direction!

Just send us an email letting us know which products you would like included and let us do the rest.

The Valentine’s basket below was created for a local customer.

Included was a selection of soaps and sugar scrub packaged in a willow basket and decorated in a Valentine’s theme.

Valentines basket 2008       Valentines basket wrapped 2008

Rebecca

Country Meadow Ltd.

Eco-Friendly Spa Products

Gentle on your body…

Gentle on the earth…

New Logo

www.countrymeadowltd.com